MCP’s Manufacturing Cost Reduction Programme
Do you need to improve production output and reduce manufacturing cost within 6 weeks? MCP’s cost reduction programme will deliver the following improvements through a structured prgramme of training and coaching:
- 20% + increase in Plant Output
- Quality at greater than 98%
- Minimum 10% reduction in Cost
The 10 week production improvement programme, which delivers results after 6 weeks involves:
- Manufacturing assessment – Week 1
- Implementation Plan – Week 1
- Implementation – Weeks 2 to 10
- Roll out to different production lines and areas – Week 10 onwards
A typical cost reduction programme will include:
- Manufacturing Assessment
- Training in Lean Manufacturing, lean six sigma, Kaizen and TPM principles
- Shopfloor coaching and support
- Champion projects and work place assessment
- Extension to other areas of the plant by champions
- Completion of training to national standard
- Accreditation of champions
The programme is designed for:
- Delivery within existing working patterns
- Minimal release of staff from day to day roles
- Continual development and workplace learning
- Early identification and delivery of improvements
Typical results delivered by our clients using the programme include:
- Savings of £700,000 generated in initial 10 week programme
- Savings of £2.7m identified and committed to for the whole of the site
- Increase in OEE from 30% to 80%
- 29% increase in line output
- Increase in OEE on pilot lines to 60%
- Reduction of 3 people per shift from the cell
- Increase in first pass yield from 74% to 98%
How do I reduce my operational costs?
Email training@mcpeurope.com or call now for more details on +44 (0) 121 506 9034