+44 (0)121 506 9034
Contact us now on
 
+44 (0)121 506 9034
Contact us now on
 
+44 (0)121 506 9034

Manufacturing & Cost Reduction

Manufacturing Excellence Improvement Programme

To truly improve operational performance you need the right tools and techniques and the commitment from your employees.  Maximising the uptime, reliability and output of your plant and equipment is crucial to the overall performance and profitability of your business.

Our approach relies on working with people at all levels in the organisation from shopfloor to topfloor to:

  • Reduce equipment downtime
  • Improve production output
  • Enhance the skills of the workforce

“I initially supported Asset Care Excellence out of common sense, but now I see that everyone is reaping the benefits. This is a great example of how global projects should be run and MCP have been a massive help with a sensible down to earth approach which actually helps us to deliver.”

Plant Manager at Pharmaceutical company in Singapore

Manufacturing Improvements with MCP

MCP work with you to:

  • Reduce manufacturing costs
  • Improve operational efficiency
  • Implement Lean
  • Improve layout of the plant
  • Deliver Manufacturing and Asset Care Excellence.

MCP’s Manufacturing Cost Reduction Programme

Do you need to improve production output and reduce manufacturing cost within 6 weeks?  MCP’s cost reduction programme will deliver the following improvements through a structured prgramme of training and coaching:

  • 20% + increase in Plant Output
  • Quality at greater than 98%
  • Minimum 10% reduction in Cost

The 10 week production improvement programme, which delivers results after 6 weeks involves:

  • Manufacturing assessment – Week 1
  • Implementation Plan – Week 1
  • Implementation – Weeks 2 to 10
  • Roll out to different production lines and areas – Week 10 onwards

A typical cost reduction programme will include:

  • Manufacturing Assessment
  • Training in Lean Manufacturing, lean six sigma, Kaizen and TPM principles
  • Shopfloor coaching and support
  • Champion projects and work place assessment
  • Extension to other areas of the plant by champions
  • Completion of training to national standard
  • Accreditation of champions

The programme is designed for:

  • Delivery within existing working patterns
  • Minimal release of staff from day to day roles
  • Continual development and workplace learning
  • Early identification and delivery of improvements

Typical results delivered by our clients using the programme include:

  • Savings of £700,000 generated in initial 10 week programme
  • Savings of £2.7m identified and committed to for the whole of the site
  • Increase in OEE from 30% to 80%
  • 29% increase in line output
  • Increase in OEE on pilot lines to 60%
  • Reduction of 3 people per shift from the cell
  • Increase in first pass yield from 74% to 98%

How do I reduce my operational costs?
Email consultancy@mcpeurope.com or call now for more details on +44 (0) 121 506 9034